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figure 1 die assembly 905661 is used with the applicators and power units listed in figure 1 to crimp tape mounted solistrand ring tongue terminals (reference part number 13218280) onto stranded or solid wire sizes 14 through 12 awg. read these instructions and all referenced documents before using the die assembly.

reason for revision is given in section 6, revision summary. the die assembly consists of an indenter die and nest die. each die is held in the tool by a single screw. see figure 1. when mated, the dies form one crimping chamber. " 1. make sure that the wire size being used matches the wire size range stamped on the terminal. 2. strip the wire within the dimension given in figure 2. figure 2

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* &/;738+6 &b: -0& 9= =9 %-+6/ %=;+8./. (3;/ %29@8 3. install the die assembly into the applicator or machine according to the applicable document listed in figure 1. 4. crimp the terminal according to the document included with the machine (listed in figure 1). 5. inspect the crimped terminal. use only the terminals that meet the conditions shown figure 3. figure 3 ;37: 3< /8=/;/. 9; !00 /8=/; >= 9= !00 8. 90 (3;/ +;;/6 (3;/ 3< >66b 86+=398 9/< 9= 8=/; (3;/ +;;/6 (3;/ 3< 6><2 (3=2 9; a=/8.< %6312=6b /b98. (3;/ +;;/6 a maintenance and inspection program should be performed periodically to ensure dependable and uniform terminations. frequency of inspection depends on: 1. the presence of abnormal amounts of dust and dirt, 2. the degree of operator skill, 3. and your own established standards. the die assembly is inspected before being shipped; however, it is recommended that the die assembly be

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0 ) &! -+)(% , )+*)+-%)( inspected immediately upon arrival at your facility to ensure that no damage occurred during shipment.
!)*3 !),1%,!,#% 1. remove dust, moisture, and other contaminants with a clean brush, or a soft, lintfree cloth. do not use objects that could damage the dies. 2. when the dies are not in use, mate them, and store in a clean, dry area.
%/)-$)# ,0.%#1)-, 1. remove accumulated dirt, grease, and foreign matter by immersing the dies in a suitable commercial degreaser. 2. inspect crimping area for worn, cracked, or broken surfaces. if damage is evident, return the dies to tyco electronics for evaluation and repair. refer to section 5, replacement and repair.
!'),' 1(% /)+.),' (!+"%/ this inspection requires the use of a plug gage conforming to the dimensions shown in figure 4. to gage the crimping chamber, refer to figure 4, and proceed as follows: 1. remove traces of oil or dirt from the crimping chamber and plug gage. 2. mate the dies but do not apply pressure. 3. align the go element with the crimping chamber. push the element straight into the crimping chamber without using force. the go element must pass completely through the crimping chamber. 4. in the same manner, try to insert the nogo element into the crimping chamber. the nogo element may enter partially, but must not pass completely through the length of the crimping chamber. if the dies conform to the gage inspection, they are considered dimensionally correct. if not, the dies must be returned to tyco electronics for further evaluation and repair. refer to section 5, replacement and repair. for additional information regarding the use of a plug gage, refer to instruction sheet 4087424.

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figure 4 customerreplaceable parts are shown in figure 1. a complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. order replacement parts through your representative, or call 18005265142, or send a facsimile of your purchase order to 7179867605, or write to: customer service (038035) tyco electronics corporation po box 3608 harrisburg pa 171053608 for customer repair service, call 18005265136. updated document to corporate requirements changed artwork in figure 3

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